CPS Platform Lift

Our Customized Platform Lifts Will Elevate Your Operation

There are hints of lifting devices dating back to the time of Archimedes. Leonardo da Vinci, our kindred Renaissance spirit, drew up elevator designs. Steam-powered elevators would haul lumber and coal in the 19th century. It would be years before people thought about hoisting people in these machines…and this kind of engineering ingenuity is behind our platform lifts.

A standard elevator is an architectural adventure, to say the least, because of the high degree of integration required with the building structure.  This requires an intense upfront effort in facility planning and design AND must be validated where installed.  Our platform lifts have two simple building anchor points for fast and easy installation.  They are design-built as a modular entity that is Factory Acceptance Tested (FAT’ed) and validated before it leaves our factory. 

Scott Heffern, Senior Vice-President of Products at Custom Powder Systems says, “We can come in at any time, move it in in pieces, and it’s installed. It’s fairly coordination-free from the business’s standpoint. We work around you.”

The Right Tool

Platform lifts are the perfect example of using the right tool for the job which is particularly important when it comes to pharmaceutical validation. Scott says, “You have to document that the product works reliably and as intended. It could indirectly impact production output and product quality if you can’t get product and equipment where and at what level it needs to be.”

Cleanable

Custom platform lifts are cGMP (current Good Manufacturing Practice). “We build the lift to the same standards of our production equipment for pharmaceutical and biotech,” Heffern says. This means the cleanability of the lift meets the same standards as that of the process equipment of your plant; this is not achievable with a traditional elevator.

Platform Lift 2 1

Customizable

Platform lifts are one of the most customized and customizable products offered by Custom Powder Systems. Your lift will be customized for your unique situation, process, and your products.

We haven’t met a challenge we couldn’t tackle with our wealth of engineering knowledge, along with a big dose of creative thinking. We (quite literally) help you take your manufacturing processes to a new level!

Use our contact form, or call Custom Powder Systems at (417) 868-8002.

Copy-of-CPS-Pinball

Another Engineer Obsess—err, Hobby: Woodworking with Russell Motes

It’s no big secret that engineers are particularly obsessive dedicated to their hobbies outside of work. Whether it’s pinball machines or, in this case, woodworking, our engineers get the most out of their natural gifts and talents… Russell Motes is one of our engineers here at Custom Powder Systems. The captions below are his.

Wood
This is what happens to all those pallets that I take home from time to time. This is what my projects start out looking like before I mill all of the pallet wood down to usable lumber.
Custom Table
This was a quick little coffee table build…
End Tables
And some fun little end tables (before finishing, of course.)
custom bed Frame
A bed frame that I built for my grandson.
Entertainment Center
A small entertainment center…
Island Table
…and sofa table that I built for my daughter.
Vanity
A bathroom vanity for my bathroom remodel project (1 of 2)
Vanity2
The floor is made out of pallet lumber, also. (2 of 2)
desk
A desk I built for my wife.
Sofa Table
A outdoor table built for my front porch…
Table with shelf
A storage cabinet built for our closet. (for shoes, hats, belts, etc…)
shop table
A “Miter Saw Station” (w/ tool storage)… built out of necessity.
Vo-Tech class
Well, I guess I’ve been doing this kind of stuff for a long time, because, the last picture is of me (far left), in our Junior Year (1988) of High School – Vo-Tech cabinet making class.
Man, time flies!
Russel at desk
Russell at his desk at Custom Powder Systems… he’s barely aged a day since 1988… 🙂

This wide range of engineering talent is what makes Russell a key part of Custom Powder Systems. (Remind me sometime to tell you about the old church he’s renovating into a home!) When one of our customers encounters a new problem, we turn to Russell and our team to use their skills, experience, and personal passions to come up with a creative way to solve it…

Copy-of-CPS-napkin-sketch-1

Women in Welding: From Rosie the Riveter to Custom Powder Systems

During World War II as all the “boys” were off to war, women stepped in and took up factory jobs. American women were working around the clock to make sure our troops had the tanks, jeeps, airplanes, and artillery needed to get the job done.

Post-war America saw more and more jobs move into the office setting. But not all of them. Not by a longshot. As many from the millennial generation, and younger, gravitate to tech jobs, a large hole is being created in the manufacturing industry. It’s created an opportunity for many, and women are back at it! Since 2004, the number of women entering welding apprenticeship has increased by 35%.

Custom Powder Systems works closely with Ozark Technical College in Missouri helping young adults find their way into something more than a job. We help them build a career in manufacturing.

DeAnn Kraichely, our Director of Human Resources, was recently tasked with attending Manufacturing Day at OTC and met Nadine, who would become our first female welder in the company. “She had no skills for aluminum, but she could weld stainless steel.” This didn’t disqualify Nadine, because DeAnn saw an opportunity to help a new employee grow. “It was a big opportunity for her, but it was also a big one for us.” Giving her the chance to show her willingness to learn worked out great for both Custom Powder and this young welder. “She was willing to do whatever it took,” DeAnn said. “Her attitude had a lot to do with it, but I saw the guys rally behind her. They wanted her to succeed, and that was a big part of it.”

The hiring process is a two-way street.

A company is evaluating a new employee, while the employee is sizing up the company. A good reputation isn’t something that just happens, it requires both leadership from the top and teamwork from the staff. Nadine shared with her fellow students at the technical college that Custom Powder Systems is “real.” DeAnn says that comes from the family atmosphere found in each department. “They go over the goals with the employees…they’re very open and honest with what we’re working towards and what we’re trying to do.” This deliberate approach to openness accounts for much of what makes Custom Powder Systems one of the great manufacturing companies to work for in the area.

According to the Bureau of Labor Statistics, there are over a half-million unfilled jobs in the manufacturing industry. Finding people who “perfectly” fits a job description is becoming increasingly difficult, which is why Custom Powder Systems is always looking for those diamonds in the rough, like Nadine. Welding and other manufacturing jobs provide a great opportunity for young women and men looking for a good-paying job, without the ever-increasing costs of attending a four-year university.

We’re proud of Nadine, and all of our employees, who work hard every day to help us forge strong bonds with our customers.

We’d love to talk with you about any current challenges you may be facing. Please call us at (417) 868-8002 or fill out the short form below:

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CPS-Da-Vinci-Chute

Where’s Your da Vinci-Chute?

It once seemed outrageous to think a ship made of heavy steel could ever float on water. Imagine the reaction if a painter told you a contraption of wood could let you toss yourself from any height and drift safely to earth.  The parachute was one of the many inventions from the always-bubbling brain of Leonardo da Vinci.

The invention was way ahead of its time. In the 15th century, a good day was avoiding The Black Death or Typhoid Fever. Nobody had time to be constructing a pyramid of wooden poles with sealed linen between them and “hoping” they land like a little bird. “I’ll take my chances with the Diptheria, thank you very much.” Leo would be long gone before anyone actually made a practical parachute. The late 1700s were a more “devil-may-care” time, it seems. But even then, there really wasn’t a big need for parachutes.  

That story would repeat itself many times with many of da Vinci’s inventions. The idea preceded the time. But by their very nature, new ideas usually do come before the need arises.

What ideas might be hiding away in your mind’s filing cabinet? 

Maybe the only difference between you and da Vinci is the act of writing it down. The act of literally putting a pencil on a piece of paper can activate those sleepy neurons and turn a flickering notion into tomorrow’s da Vinci-chute. How and when it will be used may not be apparent right now. But one thing we know for sure, those ideas aren’t doing anybody any good locked away in your beautiful brain.

At Custom Powder Systems, we see our jobs as solving problems that haven’t yet happened. Bins and lifts and gloveboxes and containment systems are made to fit your facility. Having done this more than a few times, we’re able to see around the corner and find solutions to things before they become an issue.    

As for Leonardo’s bold design: He got it right! In June of 2000, Adrian Nicholas of Great Britain dropped from a hot air balloon 10,000 feet in the air. Experts told him (as they told da Vinci) he would jump to his certain death. Instead, Mr. Nicholas came back to the earth beneath a 187-pound contraption that was just a sketch for 500 years, saying the ride was actually smoother than a modern parachute.    

We’d love to talk with you about any current challenges you may be facing. Please call us at (417) 868-8002 or fill out the short form below:

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Napkin Sketch

Happy New Year! Here’s Your Blank Napkin

We are an idea company. When we first meet customers, they are always a bit baffled…perplexed…flummoxed even. Our job is to take their (seemingly) impossible challenge and come up with the best way to solve it. We love love love being asked to do the things that haven’t been done before.

We’ve been sharing with you stories of great inventions and businesses that literally started on a blank cocktail napkin. Today, we want to give you your blank napkin:

What will you do with it? What can you do with it? From the Gettysburg Address to Southwest Airlines, great ideas just need a little space. Entire forests have grown from a tiny acorn. Like a growing plant, ideas need air, room, and nutrients. If you neglect ideas and hide them away, they most certainly perish.

But a blank page can be a tad daunting. When you’re told “just come up with ideas…the sky’s the limit,” you may find yourself paralyzed by over-choice. Coming up with ideas is like a muscle. With work and practice, you can find yourself coming up with ideas like a post-impressionist artist!

Introducing your new muse:  Alex Faickney Osborn.

Osborn was a mid-century ad-man (the “O” in BBDO). He’s the one to thank for  “brainstorming.” That’s his baby. Many think brainstorming is “just throwing ideas out there and seeing what sticks,” but brainstorming is a process. A system.

What’s the goal?

It’s important to know where you’re going before you start. Gather as much information as you can and identify what you’re trying to accomplish. Whether you’re brainstorming by yourself or with a team, this will help keep your ideas on track.   

Agree it’s just ideas

The first thing you must do is agree that you’re just coming up with ideas. NOT solutions. This might be the hardest part. Our busy brains want a solution, so each time an idea is presented, it’s very natural to shove them through the logic-filter to see if it’s a “good” idea or a “bad” idea.  It’s neither. It’s just an idea. You absolutely must separate the generation of ideas from the solution. We’re not there yet.

Solutions

Now that you have your ideas, you can work on your solution. Ideas and solutions don’t play nice together. The right side of your brain is playing with possibilities, while the left side of your brain is trying to herd a bunch of crazy squirrels. Each side resents the other and when they start fighting, you get stuck. Just as you kept ideas separate from the solution, keep the solutions away from new ideas. Otherwise, you’ll find yourself in rabbit holes you never expected.

Test this thing

Now you can implement the solution. A solution that came from a goal to come up with ideas that lead to the solution. Did it work? No? Now you refine the goal. Then you come up with ideas. Then you apply the ideas to a solution.  

Alex Osborn worked with Professor Sid Parnes and developed the “Creative Problem-Solving System,” or “CPS” (Hey! Nice initials!)

“Of all the gifts we have as humans,” said Professor Parnes, “the one that stands out, giant-like above all the rest, is our ability to be creative. It is responsible for all the progress we enjoy today.”

Their work led to the founding of The Creative Education Foundation, a non-profit organization developed to “spark personal and professional transformation by empowering people with the skillset, toolset, and mindset of deliberate creativity.”

The Osborn-Parnes Method, loosely outlined above, goes like this:

Clarify:  This includes setting a goal, gathering information, itemizing your resources and knowing any challenges.

Ideate:  Now you’re generating ideas that are connected to your clear goals. Don’t stop. As many as humanly possible, without judgment.

Develop:  This is where you turn ideas into solutions. Evaluate, improve, and select the ideas that fit.

Implement:  Explore acceptance and identify resources and actions that will support the implementation of the selected solution(s).

This comes from the firm belief that everybody IS creative in some way, and everybody HAS the capacity to learn creative skills. Should the implementation not work for some reason, refine your goals and restart the process.

Because it is a process.

Have a happy, and very creative, new year. Here’s your napkin.

CPS-napkin-sketch

Napkin Sketch: Life-Saving Fire Hose Nozzles

Necessity is the mother of invention, but when three million gallons of liquid hydrocarbon explodes in front of you, waiting for mother to call isn’t an option. While the event was cataclysmic, it inspired the invention of the variable flow fire nozzle now used by fire departments around the world.

Volunteer firefighter Clyde McMillian arrived at The Standard Oil Company in Whiting, Indiana on the morning of August 27, 1955. Just after sunrise, the nation’s largest oil refinery erupted in a fireball so huge, residents thought it might be the end of the world. One witness said “I thought the sun had exploded,” while others were certain that Russia had finally dropped the atomic bomb on the United States. The blast shattered windows nearly 50 miles away.

McMillan was fighting the blaze to the best of his, and his fire hose’s, ability. When a tank of naphtha exploded, the nozzle on his hose did not have a spray pattern wide enough to protect him. His only choice was to drop the hose run. McMillan suffered third-degree burns on his back, legs, and arms. He was down, but he wasn’t going to let this happen to another firefighter.

Simply put: The nozzle was ineffective. The spray was inconsistent, and couldn’t compensate for unpredictable water pressures. After recovering, Clyde McMillian founded The Fire Task Force in Gary, Indiana. This new company focused on one thing: water.  

The Fire Task Force eventually became Task Force Tips, and grew into a trusted international company when McMillian began scribbling on a cocktail napkin. On May 10, 1968 he drew a diagram for a variable-speed, or “automatic,” nozzle. Similar to an automatic transmission in a car, the correct nozzle is automatically chosen as the speed of the water flow increases or decreases. 

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The original napkin sketch is on display in the Task Force Tips Fire Museum.

Success for his new company wasn’t immediate.  The first nozzle wasn’t sold until 1970, and by 1972 the business was still housed in the McMillian family basement. But good ideas find their way. By 1976, they were a $250,000 company (equivalent to $1.13 million today).

It’s a trait shared by our engineers at Custom Powder Systems. The ideas may seem fanciful at first, but the ultimate test is not what people think of the idea… but rather if the idea becomes useful. Some of our finest ideas have come from an off-handed comment while brainstorming, but good engineers know to file these ideas away. Sometimes on an app, sometimes in a file cabinet, and sometimes on a napkin.

Finding solutions is what we at Custom Powder Systems do each day. We are at our best when challenged by the things that other companies think can’t be done. We are always inspired by great thinkers like Clyde McMillan and appreciate good ideas can come to all of us at the most unexpected times.

Thanksgiving - Custom Powder Systems

Preparing for Thanksgiving

No, that’s not a typo.  No, we didn’t push the wrong button.

Instead of a holiday once a year, what if we gave a little “thanks” …every day?

At Custom Powder Systems, we’re a building full of scientists and engineers.  We like to see methods and proof. This is why we’re delighted to discover that science has confirmed what many of us already knew:  Being thankful is good for your health!

The University of California and the University of Miami published a report called “Counting Blessings Instead of Burdens: An Experimental Investigation of Gratitude and Subjective Well-Being in Daily Life.”  That’s quite a mouthful to simply say what Charles Dickens so eloquently summed up:

“Reflect on your present blessings, on which every man has many, not on your past misfortunes, of which all men have some.” – Charles Dickens

Whether you call it “counting blessings,” “saying thanks,” or “expressing gratitude,” many health professionals agree:  Being thankful can be just as powerful as any drug in your happiness. In “Counting Blessings Instead of Burdens,” researchers found that “inducing a state of gratefulness through the self-guided gratitude exercises led to some emotional, physical, or interpersonal benefits.”

What this, and Charles Dickens’ quote tells us is that our worries seem bigger because they are the rare standout. We tend to notice dramatic contrasts. If you really analyze things around you, you’ll find most of your day is filled with good things with the occasional “ugh” thrown in there.  Because the “ugh” is the oddball, it stands out.

None of this is to minimize the many struggles we all have but to re-organize our thoughts to highlight the good. According to Harvard Medical’s publication “In Praise of Gratitude,” proving a direct cause-and-effect is difficult, nonetheless “most of the studies published on this topic support an association between gratitude and an individual’s well-being.”

What might happen if every day you deliberately noticed the things you’re thankful for?

  • A warm cup of coffee
  • The shoes on your feet
  • A ride to work
  • A place to work
  • The friend who made you laugh
  • The person who held the door for you
  • Lunch break
  • A warm bed
  • Friends, family, and mentors
  • A toe-tapping song on the radio
  • Your faith and beliefs
  • Pie
  • Kids laughing
  • Hugs

What would you add to the list?  

Think of it as “preparing for thanksgiving.”  Keep an ever-growing list that you can turn to, and remind yourself of the things you’re grateful for. 

Some recommendations from Harvard University include:

  • Write a thank-you note
  • Keep a gratitude journal
  • Count your blessings
  • Pray
  • Meditate

Even simply saying a mental “thank you” when you think of something or someone in your life that you’re grateful for can make a real impact on your happiness. Try spending as little as 90-seconds each morning and note as many things you’re thankful for as possible. It can be as simple as a bowl of cereal, or as grand as your family and friends.

You’ll be pleasantly surprised at the impact it has, and it’s guaranteed to have no bad side effects.

We’d also like to take this moment to give a big THANK YOU to you. The customers we get to serve each day is truly a blessing and one we never take for granted.  Thanks for being who you are and for trusting us each day.

We hope each day can be a day of thanksgiving for you.  

Blender with IBC bin

Not All Intermediate Bulk Containers (IBCs) Are Created Equal

The plumbing in your house.  The road under your car. The intermediate bulk containers (IBCs) you use in your process. 

All important.  All easily overlooked. 

Pipes, highways, and IBCs have been around for a long time doing crucial jobs, and fortunately, somebody else thinks long and hard about them.  And just like pipes and roads, using “any old IBC” can prevent an unseen risk.

IBC Bin Blender at Custom Powder Systems

“Recently a pharma company bought some IBCs from a low-end supplier and when they got them there, the side of the of the IBC was a bunch of pieces and scabbed in,” according to Bob Luebbe, Senior VP of Sales at Custom Powder.  Instead of being neat and tight, the IBC was like cobbling together small squares of drywall.

Sure, it’s a wall…but not a very good wall.

Plumbers, city planners, and IBC manufacturers like us also ask an important question:  How are you using this? We approach this like a tailor making a suit. We help you figure out the right size, what to consider depending on the product, and how our IBCs can stay flexible for future projects.

IBS Tall Bin at Custom Powder Systems

“We don’t just say, ‘Hey here’s a few standard sizes we offer…’ We make them custom fit to whatever size they’re going to need,” said Luebbe.  We understand that this is an important part of your process that is typically feeding a critical, and expensive, machine. “If we’re using a compression sleeve on a 10-inch diameter valve and one valve compresses the gap all the way and the other one doesn’t…you’re gonna be losing product.”

We don’t want that to happen any more than you do.

The IBC is often thought of last in the process, but it’s really the workhorse of your operation.  Luebbe reminds us that “whether it’s filling, blending, lifting, or discharging… The IBC is the thing that’s getting moved around the most and takes the biggest beating.”

That kind of thinking is where our niche is. 

We don’t just understand IBCs, we understand your process.  We’re thinking about the width of your hallways, the height of your doors, and the product going into (and out of) your IBCs.  We’ve even thought long and hard about the best place for the placard so every employee can clearly see what’s in the IBC. We are going into details most companies have forgotten about to make this as easy as possible for you.

Our hopper design angles go from 30 to 70 degrees, undergo drop, vibration, lifting, and pressure tests.  They meet cGMP and UN codes, and we know dozens of ways to customize to fit your unique operation.

Many things have changed since the last time you purchased a IBC: 

·       You can get more than 20 channels on TV 

·       Phones are no longer plugged into walls

·       And IBCs now have better valves and even better finishing

We know you have many things to think of, and IBCs might not be high on the list…but the good news is it’s always high on our list.  We’re thinking way ahead of the things you might not know could be a challenge, and we’d love to have the opportunity to make this easy for you.

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We also know you’re going to shop around.  Please do. Just remember:

Not all IBCs are created equal.

We’d love to talk with you about IBCs or any current containment challenge you’re facing at ISPE in Las Vegas next week. We’ll be in Booth #516, or if you’d like us to look you up (or if you won’t be attending), please call us at (417) 868-8002 or fill out the short form below:

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CPS-Pinball

Another Engineer Obsess—err, Hobby: Pinball Machines

When engineers aren’t “engineering,” you’ll often find them building, tinkering, and inventing. Most engineers spend their days within a structured framework, but they’re always on the hunt for a creative outlet. Today, we profile Scott Heffern, Senior Vice-President of Products, about his after-hours obsession: Pinball Machines.

At Custom Powder Systems, we call upon our engineers to create simple solutions to complex problems, and Scott is one of our best. Since the beginning of CPS in 2005, he’s had a hand in many of our engineering developments, including aseptic isolation, bin/blend systems, and integrated process systems.  But earlier this year we saw Scott at the Texas Pinball Festival grinning from ear-to-ear as he walked among over 400 pinball machines.

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Scott’s obsession with pinball began when he was about eight. His family would head to Minnesota to go fishing, but he was more interested in staying back at the lodge mastering the games. 

As the years went on, it was obvious his passion was more than just child’s play. He had the opportunity to purchase some arcade games and discovered his mechanical skills were perfectly suited for restoring old games. “I like the restoration as much as playing…probably even more,” Scott said.

While pinball has existed in some form since the 1700s, the contemporary version we know started its climb in the 1940s when flippers, bumpers, and electrification were introduced. The popularity reached a zenith in the 60s and 70s when pinball was such a national obsession that The Who wrote an entire rock-opera, giving us the hit song Pinball Wizard. As computerized games grew in popularity in the 1990s, the pinball industry was reduced to just one manufacturing company, but in the last decade, a resurgence has breathed new life into pinball.     

At the Texas Pinball Festival, Scott isn’t just there as an attendee. He often brings his own restorations for others to try out and occasionally purchase. Like many hobbies, this isn’t a money-maker for Scott. Seeing others get the same pleasure from pinball he did as a kid is payment enough. 

“They’re just starry-eyed. [People say], ‘I played this back in 1953!’”  But there’s more than just nostalgia happening here. It quickly becomes a family event as kids enjoy the games just as much as their parents.

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This wide range of engineering talent is what makes Scott Heffern a key part of Custom Powder Systems:  “My strength at work is the mechanical design of our equipment.” When it comes to pinball machines, Scott tells us, “The mechanisms and the toys that are on them really fascinate me.”  

When one of our customers encounters a new problem, we turn to Scott and his team to use their skills, experience, and personal passions to come up with a creative way to solve it… and sometimes knowing a little something about flippers, bumpers, or springs is the solution that’s needed!

Scott Heffern, Engineer at Custom Powder Systems, Pinball Machine Lover

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SAFETY AWARD OF MERIT FROM FABRICATORS & MANUFACTURERS ASSOCIATION

ELGIN, Ill., April 19, 2019 –  Custom Powder Systems of Springfield, Mo. was recently chosen to receive a 2019 Safety Award of Merit from the Fabricators & Manufacturers Association, International (FMA). Open to all FMA company members, the FMA/CNA Annual Safety Awards recognize metal fabrication companies that adhere to excellence in safety.

Sponsored by CNA, the endorsed business insurance carrier for FMA, the Awards are designed to promote safety in the industry, and winners are selected by the FMA Safety Council. The Safety Award of Merit is given to companies posting an injury and illness incidence rate for the reporting period that is better than the published Bureau of Labor Statistics (BLS) rate by 10 percent or greater, based on their NAICS code.

FMA Safety Award Joey and Josh“I congratulate Custom Powder Systems on winning a Safety Award of Merit,” said Edward Youdell, president and CEO of FMA. “Safety is clearly a priority for the company. They set a good example for others in the industry. FMA and CNA are proud to recognize all our safety award winners.”

To be eligible to receive recognition, companies were required to submit OSHA Form 300A, Summary of Work-Related Injuries and Illnesses, for the period Jan. 1, 2018, through Dec. 31, 2018. Firms of all sizes were eligible. Winners were selected based on North American Industry Classification System (NAICS) code categories and BLS injury and illness incidence rates.

The awards were presented at the FMA Safety Conference on April 10, 2019.

About FMA  

Based in Elgin Ill., FMA is a professional organization with over 2,500 members working together to improve the metal fabricating and forming industry. Founded in 1970, FMA brings metal fabricators and fabricating equipment manufacturers together through technology councils, educational programs, networking events, and the FABTECH® trade show. Visit www.fmanet.org for more information.